유압 매니폴드에 대해 알아보기

Understanding Hydraulic Manifolds: Materials, Manufacturing Processes, and Applications

A hydraulic valve block, also known as a hydraulic valve plate, mainly regulates the flow of hydraulic oil in the hydraulic system to control power transmission between the actuator and pump. Hydraulic manifolds enable effective control and distribution of hydraulic fluid in mechanical equipment.

유압 매니폴드에 사용되는 재료

유압 매니폴드는 일반적으로 강하고 내구성이 뛰어나며 유압 유체와 호환되는 재료를 사용합니다. 일반적으로 사용되는 재료는 다음과 같습니다:

  • 알루미늄: 알루미늄 합금은 가볍고 부식에 강하며 작업하기 쉽습니다. 알루미늄은 유압 회로 블록뿐만 아니라 무게 절감이 필요한 애플리케이션에도 사용됩니다.
  • Steel: 탄소강과 스테인리스강은 높은 내구성과 신뢰성이 요구되는 산업 분야에서 강도, 내마모성, 고압을 견딜 수 있는 능력을 제공합니다.
  • Brass: Brass provides excellent thermal and electrical conductivity, making it suitable for hydraulic valve blocks and specialty applications requiring these benefits.

Manufacturing Process Overview

Manufacturing hydraulic blocks involves a 10-step process, with most steps utilizing machine operations to ensure high precision and reliability:

  1. Drawing Design: Zhuoyi engineers create a preliminary design based on specifications and customer requirements.
  2. Raw Material Processing: Workers process raw materials such as aluminum or steel into billets or blanks.
  3. CNC Machining: Technicians use CNC machines for precise cutting, milling, and drilling operations.
  4. CNC Lathe Machining: CNC lathes perform turning operations to achieve specific shapes.
  5. Semi-Finished Inspection: Inspectors verify the dimensional accuracy and quality compliance of semi-finished products.
  6. Grinding Operations: Workers perform surface grinding processes to ensure smooth surfaces and dimensional accuracy.
  7. High Pressure and Ultrasonic Cleaning: Workers rigorously clean the blocks to remove contaminants.
  8. Assembly: Zhuoyi’s technicians assemble solenoids, seals, and fittings into the semi-finished blocks to create complete manifold assemblies.
  9. Pneumatic Marking: Pneumatic marking machines apply identification marks to differentiate hydraulic manifold models.
  10. Final Inspection: Inspectors thoroughly test each assembled hydraulic manifold to ensure proper operation.

Conclusion

Hydraulic manifolds are indispensable components in modern mechanical and industrial applications. They enable precise control and efficient fluid distribution in mechanical equipment through the integration of hydraulic valves and channels. Therefore, Zhuoyi’s careful selection of materials and meticulous production processes ensure the reliability and effectiveness of the hydraulic manifolds in various industrial environments. If you require hydraulic manifolds, please 문의하기 for a product quotation. We look forward to working with you to overcome difficulties and achieve a win-win situation.

관련 제품