Customized Hydraulic Manifolds – Machined from drawings

Customized Hydraulic Manifolds – Machined from drawings

A hydraulic manifold is a component of a hydraulic system that regulates the flow of fluid, which in turn controls the transfer of power between actuators, pumps and other components. The flow of pressurized fluid is controlled by hydraulic valves and directed to working equipment such as hydraulic cylinders or motors. Zhuo Yi Control Technology Co., Ltd. can provide you with the hydraulic parameters you need to design and produce hydraulic manifolds, such as you have production drawings Zhuo Yi can be based on your drawings for production and processing.

Hydraulic manifold design has become increasingly important as the demand for reducing energy costs and improving efficiency continues to rise. Our skilled design engineers are experts in manifold design and can create systems to meet these demands. Optimised circuitry provides benefits in terms of reduced pressure drop and reduced heat generation, while reductions in weight and size aid installation and save space.

With the benefit of a shortened hydraulic flow paths, performance is boosted and machine control functions are enhanced. By reducing the number of hydraulic connections and the improvements to hose routing, hydraulic leakage is also greatly reduced. Our high-quality manifolds incorporate all of these benefits enabling considerable reductions in energy consumption and running costs.

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      safety factor
      materialsstatic loaddynamic loadshock load
      repeated loadalternating load
      foundry iron461015
      mild steel35812
      cast steel35815
      light metal56915
      Comparison of Materials Commonly Used for Valve Blocks
      TypeWorking pressure/MpaThickness/mmManufacturabilityWeldabilityCost factor
      Hot-rolled steel sheet≈35<160usualusual1
      Carbon steel forgings≈35>160usualusual1.5
      Free Cutting Steel≈35Rods, Platesusualusual1.5
      Grey cast iron≈14——goodunacceptable2
      Ductile iron≈35——usualunacceptable2.1
      Aluminium alloy forgings≈21——goodunacceptable3~5

      Ensure Quality – Full CNC Machining

      We adopt full CNC processing to maximize the elimination of human error, with consistency as high as 98%. Several strict inspection and cleaning procedures and a perfect system guarantee the high quality of the products.

      Technology development and design

      Technology development and design

      Testing of raw materials

      Testing of raw materials

      CNC machining

      CNC machining

      Burr repair

      Burr repair

      Surface grinding machine

      Surface grinding machine

      Surface finish detection

      Surface finish detection

      Ultrasonic cleaning

      Ultrasonic cleaning

      External processing nikel plating

      External processing nikel plating

      Thread check gauge

      Thread check gauge

      Hole inner diameter dial indicator detection

      Hole inner diameter dial indicator detection

      Thread ring gauge detection

      Thread ring gauge detection

      Semi-finished products endoscopic detection

      Semi-finished products endoscopic detection

      Product assembly

      Product assembly

      Assembly drawing comparison check

      Assembly drawing comparison check

      Packaging

      Packaging

      Customizable options

      1. Product oil circuit
      2. Product material
      3. Product surface treatment
      4. Hydraulic solenoid valve for product assembly
      5. Product assembled plug-in valve
      6. Select whether to install the valve in the hydraulic manifold or not

      Customizable logo options

      1. Hydraulic manifold body printed logo
      2. Hydraulic manifold body printed model number
      3. Customizable text on hydraulic manifold

      Customizable Packaging Options

      1. Customizable packing box
      2. Customizable packing bag
      3. Customizable stacking method
      4. Customize whether the packaging tape contains logo or not

      For injection molding machines:

      If you purchase hydraulic manifolds for injection molding machines, you only need to provide the hydraulic parameters and our engineers will design the manifolds for you and ensure that they have high efficiency. You can also design your own to Zhuo Yi production processing, you do not need to worry about the leakage of drawings, the company has a set of perfect confidentiality measures.

      For other hydraulic applications:

      Zhuo Yi can produce hydraulic manifolds for different directions, but for non-injection molding machine direction you need to design your own drawings.

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